Online Automatic Optical PCB Inspection Aoi Machine for SMT Line

• Automation: Automation
• Product Name: Aoi Machine
• PCB Size: 50*50~430*330mm
• Model NO.: I. C. T- 5146
• PCB Thickness: 0.5 ~ 5mm
• PCB Weight: Max: 3kg
• PCB Height: Top: 30mm, Bottom: 60mm
• X/Y Driver: AC Servo Driver, Repeat Accuracy 0.01mm
• Dimension: 890*960*1310mm
• Weight: 480kg
• Power: AC220 50/60Hz
• Test Board: After Reflow Soldering
• Mini Component: 15um:0201chip&0.4pitch IC
• Operation System: Windows 7
• Light: RGB Ring Tower LED Light(Color Light)
• Camera: 2m Pixel Intelligent Digital Industrial Camera
• Certification: ISO, CE
• Transport Package: Wooden Case
• Specification: CE
• Trademark: I. C. T
• Origin: China
• Production Capacity: 1000 Sets/Year
• Package Size: 50.00cm * 50.00cm * 50.00cm
• Package Gross Weight: 50.000kg

Product Description

Online Automatic Optical Pcb Inspection Aoi Machine For smt Line

Product Description

I.C.T SMT AOI captures board image in real time by high precision color industrial camera. Adopt Convolution Neural Network (CNN)algorithm to process images. Judge components defects and soldering defects intelligently.

Features:
1. For SMT pre-reflow, post-reflow inline inspection.
2. High inspection rate and low false alarm rate.
3. Granite platform, greatly improve machine precision and stability.
4. Programmable RGB+W LED lighting source. Bilateral telecentric lens, low distortion and high depth of field .
5. Simplified programming flow, very simple interface. Support batch modifying parameters with one-key.
6. Centralized control. Interconnection between multiple equipment.
7. Multiple configurations meet different inspection demands.
8. Inspection ability: insufficient, short, soldering hole, solder covering pin, contamination, misalignment, missing part,skewed,billboard, mounting on side, overturn, wrong part, damaged, float, polarity, pseudo soldering, empty solder, excessive glue etc.
9. Good stability(GR&R<10% @6 Sigma, CPK>1.33) Test deviation accuracy less than ±0.25mm.
10. PCB warpage compensation: total Mark compensation calibration, component position frame compensation.
11. Data is traceable. Support SPC alarm, LOG automatic collecting and storage function, NG warning/alarm function, Remote programming & debugging

Specification                                                                                                                      

Model	I.C.T SMT AOI AI-5146	I.C.T SMT AOI AI-5146D
Mini Component	01005chip,0.3pitch IC and Special shaped
Resolution@FOV	10um@40*30mm	15um@40*30mm
Camera	12M pixel intelligent digital industrial camera
Lens	Telecentric lens
Light	RGB+W 4 color integral
Inspection Speed	0.23sec/FOV
Inspection Algorithm	CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
Inspection Item	Component: Absent, Reversed, Mis-alignment, Broken, Extra, Foreign matter, Stained, etc. Solder: Insufficient solder, excessive solder,bridging,pseudo solder etc. Other: Bar code Recognition/QR code Recognition/OCR.
PCB Size	50*50mm~510*460mm (Large board mode: Left to right: max 730*460mm Right to left: max 640*460mm)	50*50mm~510*610mm(Single rail operation) 50*50mm~510*330mm(Dual rail operation)
Rail	Single rail	Dual rail
PCB Height	Top:25mm,Bottom:80mm	Top:25mm,Bottom:30mm
PCB Thickness	0.3 ~ 6.0mm
PCB Edge	3.7mm
PCB Warpage	±3.0mm
PCB Weight	Max:3Kg
Conveyor Height	900±20mm
With Adjustment	Manual&Auto
Conveyor Direction	L ~R or R ~L
Power	AC220 50/60Hz,5A
Rated power	380W
Communication	SMEMA
Weight	750Kg	790Kg

Customers' Feedback

Client Background:
A leading smart meter manufacturer approached us with the need to establish SMT line for their production facility. They required a complete solution, from planning to execution.

Our Solution:
We provided a one-stop service that included layout design, equipment selection, and installation. Our team worked closely with the client to understand their specific needs and production goals. We then customized the assembly line to ensure efficiency and scalability.

Outcome:
The SMT line was successfully installed and operational within the agreed timeline. The client's production capacity increased significantly, allowing them to meet the growing demand for smart meters in their market.

Client Background:
An automotive electronics manufacturer needed to set up a full-auto SMT assembly line to expand their product offerings. They were looking for a reliable partner to help them build this new line from scratch.

Our Solution:
We offered a comprehensive service, starting with a detailed analysis of their requirements. Our team designed a tailored SMT assembly line machine that met the high standards of the automotive industry. We also provided on-site installation and training to ensure smooth operation.

Outcome:
The new tht line was completed on time and met all industry standards. The client was able to enhance their production capabilities, resulting in higher output and better quality control in their automotive electronics production.

Client Background:
A set-top box manufacturer wanted to establish a new SMT production line to increase production capacity and improve product quality. They needed a partner who could deliver a turnkey solution.

Our Solution:
We provided a one-stop service, including factory layout design, equipment sourcing, and installation. Our team ensured that the assembly line was optimized for the client's specific needs, focusing on efficiency and ease of use.

Outcome:
The SMT line was successfully launched, and the client saw immediate improvements in production speed and product quality. This allowed them to better compete in the rapidly growing set-top box market.

 

Certifications

Packing & Delivery

Standard Wooden Case with Vacuum Package

Shipping Way:

· By air, for sample and small package, international express like DHL, UPS, EMS...

· By sea, for large package and quantity;

· Other ways as customer requested.

Delivery Time:

· Within 35 Days.

Our Company

I.C.T is a leading provider of factory planning solution. we have 3 wholly-owned factories, providing professional consultation and services for global customers. We have more than 22 years of electronic industry experience, through our superior resources in China to provide global customers with systematic overall solutions.
We not only provide a complete set of equipment, but also provide full range of technical support and services, and give customers more reasonable professional advice. We help many customers to set up factories in LED, TV, mobile phone, DVB, EMS and other industries all over the world. We are trustworthy.

 

Exhibition

FAQ

Q: What we can do for you?

A: One-stop SMT Solution Supplier; Reliable SMT Partner

 

Q: Are you a trade company or manufacturer?

A: Full SMT machines maufacturer for smt line in China; OEM & ODM service are available.

 

Q: What is your delivery date?

A: About 35 days after receipt of payment.

 

Q: What is your payment terms?

A: 30% deposit in advance and 70% balance before shipment.

 

Q: What your main customers?

A: Huawei, Foxconn, Vtech, Sumida, Kemet, Vishay, Canon, Jabil etc.

 

Q: Why choose you?

A: Leading SMT Supplier in China; Professional Supplier

Trade assurance to USD 560,000+; Professional after-sales service team. 
 

Online Automatic Optical Pcb Inspection Aoi Machine For smt Line
Online Automatic Optical Pcb Inspection Aoi Machine For smt Line
Online Automatic Optical Pcb Inspection Aoi Machine For smt Line